Straw is an important resource, but because of its fluffy structure, it is not conducive to transportation, so it is necessary to process the straw to mechanize its production and processing. Most of the existing straw forming machines process straws into fuels, resulting in too simple utilization of straws. In order to make better use of straw resources, the straws can be used for fermentation to produce biogas or as feed, and to solve the problem of straw transportation. The scheme creates a one-way straw compression baler. The straw compressor has a simple structure, a fast production and processing speed, a small number of operators required, and can produce and process silage straw. 
1) Design scheme and analysis of straw structure. According to the requirements of the design scheme, in order to improve the efficiency of production and processing, the design scheme of this equipment is that two compression boxes work at the same time. The straw is divided into two parts: feeding and pressing and bagging. The feeding is mainly realized by the hopper and its internal parts. The hopper has an n-shaped structure. The upper end is equipped with a feeding cage to distribute the straw to the two ends of the hopper. The blanking port is equipped with a twisting cage to make the straw fall regularly; pressing and bagging are mainly realized by the compression box and its internal parts, and the pressing and pushing plates are driven by the hydraulic cylinder to realize the compression and ejection of the straw for bagging.
2) The design scheme of the power system. The hydraulic system is designed as the main power of the equipment, and the feeding cage is driven by the motor. Select hydraulic cylinders as the actuators for pushing and pulling the compression box cover, compressing materials and pushing out materials, and selecting motors as the actuators for distributing materials, and select the specifications of each component in the hydraulic system through calculation.
3) Calculation of the design scheme of key components. Calculate the size of the compression box according to the compression ratio design plan, and design the installation and connection mode of each hydraulic cylinder; calculate the size of the feeding cage according to the production and processing efficiency design plan, and realize the design plan of the hopper and the shifting cage.
4) Finite element analysis of pressing plate and pushing plate. The statics simulation of the two plates is carried out, and the greater deformation and greater stress are obtained when the force is applied, which provides a theoretical basis for the stable operation of the straw compressor.

5) Trial production and improvement of straw compressor. The compressor parts were produced, processed and installed to obtain a prototype, and then the prototype was tested. The test results were good, the prototype ran smoothly, reached the expected results, and met the requirements of the design plan. In order to improve the equipment, the experimental plan of the design scheme clarified the compression rate of corn stalks.

NKBALER is a professional manufacturer of hydraulic packaging. It has professional after-sales service and perfect after-sales service. Choose us to save your time.

2022-05-07

Plastic bottle balers are mainly used in various waste recycling stations to compress and pack loose materials such as mineral water bottles, waste plastics, garbage, etc., which not only saves manpower and time, but also greatly improves work efficiency. Then you know the need to operate plastic bottle balers Pay attention to anything?
1. The hydraulic baler should be used in an environment where the temperature is -10℃-50℃, the relative humidity is not more than 85%, and the surrounding air is free of corrosive gas, dust, and explosion hazard.
2. To ensure the normal operation of the vacuum pump for the hydraulic baler, the vacuum pump motor is not allowed to reverse. The oil level should be checked frequently. The normal oil level is 1/2-3/4 of the oil window (not exceeded). When there is water in the vacuum pump or the color of the oil turns black, new oil should be replaced at this time (usually one or two continuous work Change once a month, use 1# vacuum gasoline or 30# gasoline or engine oil.)
Precautions for operating hydraulic baler
3. The impurity filter should be removed and washed frequently (usually cleaned once 1-2 months, such as packaging debris objects should shorten the cleaning time).
4. Frequently check the decompression, filtration, and oil mist triple parts 24 to ensure that there is oil (sewing machine oil) in the oil mist and the oil cup, and there is no water in the filter cup.
5. The hydraulic baler is not allowed to tilt or hit during the handling process, let alone put it down for handling.
6. The hydraulic baler must have a reliable grounding device during installation.
9. It is strictly forbidden to put your hands in the equipment to prevent injury. In case of emergency, immediately cut off the power supply.

10. When working, ventilate first and then power on, and power off first and then power off when shutting down.

NKBALER reminds you that you must strictly follow the instructions for use, which not only protects the safety of the operator, but also prolongs the service life of the baler.

2022-05-07

Horizontal hydraulic baler is an indispensable waste packaging and recycling tool for recycling stations. The application of horizontal hydraulic baler replaces manpower, saves costs, and brings great convenience to transportation.
The most important thing about the hydraulic baler is the baling speed. If it can't work quickly, it will bring about economic benefits. Today we will analyze the reasons why the horizontal hydraulic baler cannot work quickly.
1. The oil supply pressure of the horizontal hydraulic baler oil pump cannot meet the flow demand. In order to prevent the occurrence of oil leakage, strict inspection and testing must be carried out before work.
2. If the overflow valve in the horizontal hydraulic baler is deformed, it will seriously affect the main spool blockage. The main spool is blocked in the small opening, which will easily cause some pressure oil output by the horizontal hydraulic baler oil pump to overflow back to the tank. , So that the flow of oil in the horizontal hydraulic baler into the actuator is greatly reduced, which slows down the speed of oil supply and also reduces the speed of Baler.
3. When the internal and external oil leakage is serious, in the fast work, it is easy to cause the oil supply pressure to be too low and the Baler speed to slow down; when the piston seal of the horizontal hydraulic baler cylinder is damaged, the two sides of the horizontal hydraulic baler cylinder are easy The accident that caused excessive internal leakage resulted in insufficient rapid movement of the oil cylinder, and oil leakage in other parts was also prone to follow.

4. When the guide rail is lubricated and the oil is cut off, a series of reasons such as poor installation accuracy and assembly accuracy of the oil cylinder in the horizontal hydraulic baler can easily cause the frictional resistance of the horizontal hydraulic baler to increase when the horizontal hydraulic baler is working, resulting in a slowdown in the packaging speed.

NICKBALER has a high-quality quality assurance system and a complete after-sales service team to escort your normal production. www.nickbaler.net

2022-05-06

After years of innovation, research and development, the NICKBALER garment Baler machine has become an indispensable hydraulic Baler equipment for cotton producing areas, textile enterprises, garment factories and other enterprises.
Advantages of NICKBALER garment Baler machine manufacturers:
1. Focus on the research and development, production and sales of hydraulic packaging machinery for the past two decades.
1) Take the lead in passing the ISO9001-ISO2000 international quality system certification among peer companies;
2) The company has won many recognitions from the industry and customers for its integrity, strength and product quality.
2. The first-class process equipment and strong technical force ensure the quality
1) There is a first-class design and R&D team, and the products are constantly researched and updated, and products can be tailored according to your different needs;

2) Introduced the international advanced mechanical host production line to ensure that each hydraulic baler product is a high-quality product.

NICKBALER will never stop, continuously improve the quality and function of the product itself, and produce more high-quality hydraulic packaging machinery and equipment for a wide range of users! www.nickbaler.com

2022-05-06

Looking at the current development of the waste paper baler industry, it is not difficult to find that the entire industry has the characteristics of low industrial concentration, low equipment value-added, low technology content, low price, and high energy consumption. Transformation and upgrading will be waste paper for a long time in the future. The problems that the Baler industry needs to face.
In this regard, our majority of waste paper baler manufacturers must enhance the initiative and creativity of transformation and upgrading, grasp the main direction and breakthrough of transformation and upgrading, and work for a long time, so as to effectively promote the transformation and upgrading of waste paper baler industry.
As a member of the baler industry, NICKBALER has always worked hard on the quality of the baler equipment, regards the quality of the baler equipment as our life, and puts quality supervision throughout the production, research and development, and processing of waste paper balers to achieve after-sales The service work is all-round, all-process, and all-weather.

NICKBALER uses various effective methods to ensure that the waste paper baler equipment delivered to our customers is the best, so that customers can feel the temperature of our manufacturer's equipment and the warmth of service.

NICKBALER keeps abreast of market development trends, continuously improves technical capabilities, enhances innovation capabilities, and strives to introduce more Baler equipment that meets social needs. www.nickbaler.com

2022-05-05