When budgeting for a
horizontal cardboard baler, factoring in maintenance costs is crucial to ensure smooth operation and avoid unexpected expenses. Here’s a breakdown of key maintenance considerations:
1. Routine Maintenance Costs:
Hydraulic System:Regular oil changes (every 500–1,000 hours).Filter replacements (prevents contamination).Cost driver:High-pressure systems require premium fluids.Wear Parts:Strapping/wire knives, seals, and rams degrade over time.Frequency:Replace every 6–12 months (varies with usage).Lubrication:Bearings, chains, and moving parts need periodic greasing.
2. Major Component Overhauls:Cylinders & Pumps:Rebuild or replace every 5–7 years (heavy-duty use).
Electrical Systems:Motor servicing, PLC updates, or sensor replacements.Structural Integrity:Welding/frame inspections for fatigue or corrosion.
3. Labor & Service Costs:In-House vs. Outsourced:Basic tasks (lubrication, visual checks) can be done in-house.Complex repairs (hydraulic leaks, electrical faults) may require certified technicians ($$$).Preventive Maintenance Contracts:Annual service agreements reduce downtime but add fixed costs.
Machine Features:Photoelectric switch activates baler when charge box is full.
Fully automatic compression and unmanned operation, suitable for places with a lot of materials.The items are easy to store and stack and reduce transportation costs after they are compressed and bundled.Unique automatic strapping device,speed quickly,frame simple motion steady.Failure rate is lowand easy to clean maintenance.Can choose transmission line materials and airblower Feeding Suitable to waste cardboard recycling companies,plastic,fabric large garbage disposal sites and soon.
Adjustable bales length and bales quantity accumulating function make the operation of the machine more convenient.Automatically detect and show the errors of the machine which improve the machine inspection efficiency.International standard electric circuit layout,graphic operation instruction and detailed parts marks makes the operation been more easily understanding and improves the maintenance efficiency.