The operating procedures for
hydraulic baling machines include preparations before operation,equipment startup and operation,material baling,shutdown maintenance,and emergency handling procedures.Here are the detailed steps for each aspect:Preparations Before Operation Personal Protection:Operators must wear tight-fitting protective clothing,fasten cuffs,ensure the bottom of the jacket is not open,and long hair should be tied back inside a hat.Wearing skirts and slippers is prohibited to prevent clothing from being caught in the machine.Environmental Check:Clean up debris around the equipment and dirt on the workbench.Ensure that the items to be packaged are correctly placed in the baling box and secured with rope or straps.Equipment Check:Check if the power supply,hydraulic system,and transmission components are functioning normally,confirm that the mold is correctly installed and centered,and adjust the mold gap properly.Safety Measures:Ensure the equipment is properly grounded to prevent electric shock accidents.Operators should stand in a safe position,away from the pressure cylinder and piston.Equipment Startup and OperationNo-Load Check:Before starting the equipment,perform a 5-minute no-load run to check oil levels,the sound of the oil pump,and whether there are any leaks at the connections.Pressure Testing and Adjustment:Start the equipment for pressure testing,checking if the pressure meets the standard and if the movements are normal.Adjust the working pressure according to the requirements of the workpiece but do not exceed 90% of the rated pressure.Observation and Adjustment:Pay close attention to the equipment's operating status and baling effect during
the baling process.If any abnormalities occur,immediately stop the machine to check and adjust.Material Baling Feeding Material:Ensure the material meets the equipment requirements,avoid overloading or irregular feeding,and control the feeding speed to prevent equipment failure.Automatic Baling:Press the start button,and the equipment will begin
working automatically.Stay alert,ensuring that the baling items enter the baling box correctly without overflowing or bursting.Shutdown Maintenance Power Off and Cleaning:After finishing work,cut off the power,clean the equipment,especially the hydraulic rod part,and perform lubrication maintenance.Workpiece Organization:Clean up the baled workpieces neatly and place them in a designated area for subsequent processing or transportation.Regular Check:Periodically inspect key components such as the pressure cylinder,piston,etc.,for maintenance to ensure they are intact and securely fastened.
Emergency Handling ProceduresPower Outage Handling:In case of a power outage,immediately press the emergency stop button,and take further measures after confirming the machine has stopped operating.
Hydraulic System Leakage:If a leak is discovered,immediately shut down the equipment,repair,or replace hydraulic components to ensure the system operates normally.Jam Handling:If the machine jams or fails to operate normally,stop the machine to check for any obstructions by foreign objects,and if necessary,use tools to clear them before restarting.
Strictly following these operating procedures not only ensures the normal operation of the
hydraulic baling machine but also effectively protects the safety of operators.Additionally,regular maintenance and care are key to maintaining long-term stable operation of the equipment.